High Speed Sanitary Napkin Production Line with Optional Packaging System
Product Description
Our sanitary napkin production line has established a strict system in terms of quality assurance. The procurement of raw materials is strictly screened suppliers, and each batch of raw materials is accompanied by a detailed quality inspection report, and a secondary sampling inspection is carried out. In production, through the installation of high-definition cameras in each process, real-time monitoring of the product molding process, the use of image recognition technology to detect appearance defects, such as wrinkles, stains, etc. When the finished product is inspected, the test bench simulating human movement is used to detect the absorption performance and leakproof performance in a full range. Each sanitary napkin is strictly checked to ensure the reliable quality of the product and win the trust of consumers.
Product Info
| Product size | 25m*2.5m*3m(for reference only) |
| Product structure | Product structure: upper & lower tissue, cotton core (mix with SAP), cover sheet hydrophilic non-woven , ADL (Acquisitiondistribution layer) non-woven,leak guard hydrophobic non-woven back sheet,Waist band non-woven,color pattern sticker,elastic waist band, discarding sticker. |
| Control system | PLC control system,HMI Operating on the LED touch screen,Configure HDTV monitor |
| Drive system | Servo Drive(Easy to change size), timing belt and flat be |
| Tension system | Top tissue paper,bottom tissue paper,hydrophobic nonwoven(leg cuff),top nonwoven,ADL,back sheet,elastic nonwoven are adopt A&Blt are import products, and all the key parts, are import bearings.
shaft active unwinding by inverter motor. |
| Safety system | It has safety device on the operating side, matched with urgent stop switch.High audio fan uses sound insulation or silencer. |
| Packaging system | according to customer requirements with palletizer machine (double push double exit ) adjustable |
| Materials corrective system | Materials corrective system: Adopt international famous brand deviation correction system |
| Power | 380V, 50HZ three phase five wire |
| Machine Capacity | 400KW (Excluding glue machine and air compressor) |
| Bleed pressure | 0.6-0.8Mpa (Air compressor needs to be prepared by customers) |
| Machine weight | 50 Tons approximately |
Production efficiency and cost advantage
Intelligent energy management system: The sanitary napkin production line is equipped with intelligent energy management system, which can monitor the energy consumption of each equipment in real time. According to the weight of the production task and the operating state of the equipment, the energy distribution is automatically adjusted to achieve the accurate use of energy. For example, when the production task is light, the system will reduce the operating power of the equipment and reduce energy waste; During the peak production period, it can ensure the equipment to operate at the best power and ensure production efficiency. Through this intelligent energy management, enterprises can effectively reduce energy costs and improve energy efficiency.
Mold life extension and cost reduction: The molds used in the production line are made of high-quality materials and advanced manufacturing processes with excellent wear and corrosion resistance. At the same time, by optimizing the design and use of the mold, the wear and damage of the mold in the production process are reduced. This not only extends the service life of the mold, reduces the frequency and cost of mold replacement, but also reduces the equipment downtime caused by mold replacement and improves production efficiency. For example, the mold that originally needs to be replaced every three months can be extended to half a year or even longer after optimization, which greatly saves the production cost of the enterprise.
Reduction of defective rate and cost control: Advanced production technology and strict quality control system have greatly reduced the defective rate of sanitary napkin production line. Through real-time monitoring and precise control of the production process, problems that may lead to defective products can be found and solved in time. For example, in the transportation of raw materials, high-precision sensors are used to detect the thickness and width of raw materials to ensure that raw materials meet production requirements; In the production process, the use of advanced testing equipment for online testing of products, once found defective products immediately removed. The lower defective rate reduces the waste of raw materials and the increase of production costs, and improves the economic benefits of enterprises.
Packaging and shipping
Exhibitions and partners
FAQ
Q1: Why choose our machine?
A: 1.we are professional factory with high quality and competitive price.
2. 24 Hours Online Service (after sales of before sales )
3. 12 Months quality warranty
4. Engineers available to service machinery overseas
Q2: How to operate and maintain the machine?
1. We will provide a professional technicist to you if you need .
2. Our technicist can help you till your workers can open machine well ( buyers need to pay the expenses for this technicist);
Q3: Do you have QC or any safety standards for machine?
Yes, we have established a highly strict quality control department to guarantee good quality.
Q4: How to find the matching accessories or wearing parts of the machine?
You can buy it from us with favorable price or from other place near you, most of our accessories and wearing parts are standard for you.
Q5:How much is this machine?
1. Please tell me what's the width of jumbo roll(parent roll) will you process?
2. Do you need embossing unit or printing unit?
3. What's the daily capacity of machine do you need?
3. Also, we could use color glue to make the paper more beatiful and attractive.
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